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Logistics Q&A Forum / How high can a pallet be stacked for LTL or container shippi…

How high can a pallet be stacked for LTL or container shipping?

7 votes 1 answer 372 views Asked 2 months ago open
7

Can I stack boxes higher than 4 feet on a pallet and still ship via LTL or FCL container? Are there height limits I need to know about?

1 Answer

✓ Best Answer
5

Height limits depend on the shipping mode:

LTL trucks (standard 53-foot trailers):

  • Internal trailer height: 108–110 inches (~2.74–2.79m)
  • Maximum loaded pallet height with pallet: 84–96 inches (7–8 feet) in practice — carriers want clearance for safe loading
  • Some carriers accept up to 100 inches total (pallet + cargo) — confirm before booking
  • Stacked pallets: only if cargo is designed to be double-stacked and carrier approves

20GP container:

  • Internal height: 2,390 mm (7.84 feet)
  • Pallet (150mm) + cargo: maximum useful height ~2,200 mm (7.2 feet)

40HC (High Cube) container — recommended for tall pallets:

  • Internal height: 2,698 mm (8.85 feet)
  • Pallet + cargo: up to ~2,540 mm (8.3 feet)

Best practices for tall pallets:

  • Keep centre of gravity low — heavy items at bottom, light at top
  • Shrink-wrap tightly and use corner boards for stability
  • Label 'DO NOT DOUBLE STACK' on the pallet if cargo can't bear weight from above
  • For LTL, add a 'TOP LOAD' or 'NO TOP LOAD' requirement at booking — it may affect rate
  • For container FCL, use 40HC if any pallet exceeds 2.0m total height after stacking

Use the <a href="https://calculatecbm.com/pallet-calculator">pallet calculator</a> to check how your pallet height affects container utilisation.

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